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Forgings

  • There are more than 200 steel grades including tool steel, stainless steel, heat resistant steel.
  • There is a variety of configurations of forged pieces.
  • The diameter of shafts is up to 800 mm, the diameter of rings is up to 2 000 mm, the length is up to 10 000 mm. 
  • The weight of forged pieces is up to12 500 kg. 
  • The unique properties are obtained by use of  electroslag remelting.
  • We accept orders even for 1 forged piece.

press forging equpment
Equipment name  Power, ton-force  Maximum weight of forged pieces, kg
Hydraulic presses 3 000 12 500
2 000 6 000
1 500 4 000
Air-and-steam forging hammers 3 ton Drop section  75
5 ton Drop section  2 000
Radial forging machine Power per one striker is 1 000 ton-force 4 000
Straightening press 1 000
1 600

Production facilities of the company allow to manufacture forged pieces with an accuracy of ± 1 mm and minimum allowances. The company has got a fleet of equipment for all types of machining and heat treatment including equipment for workpieces with large length and big diameters. There is a possibility to manufacture customized products against the individual orders and specific requirements. 

Every year “Motovilikha” starts mass production of 2 or 3 new products and simultaneously the new steel grades are involved into production. 

CONSUMERS

  • Manufacturers og oil-and-gas and petrochemical equipment.
  • Military industry.
  • Manufacturers of mining machinery.
  • Manufacturers of railway equipment.
  • Ship builders.
  • Mechanical engineering companies.
  • Steel service centers.
  • Producers of power equipment.
  • Aviation industry.
  • Pipe mills.

Nomenclature of Forged Pieces  
Blackwork  Types of forged pieces  Dimensions, mm Weight, kg Machined forged pieces 
Smooth shafts of circular and square section  Diameter (square side): 170 – 800;Length: 1 500 – 10 000 300 - 12 500

Variable section shafts  Diameter: 220 – 700; Length up to: 5 000  400 – 8 300
Discs and pierced discs Diameter: 500 – 2 000; Inner diameter: 150 – 350 350 – 8 000
Cubes  Side: 400 – 1 000 up to 8 000
Pierced cylinders  Diameter: 350 – 850; Wall thickness from: 100 up to 4 000
Plates  Thickness: 130 – 250; Length: 1 000 – 4 500 
up to 12 500
Rolled rings Outer diameter up to: 2 000; Height: 170 – 800; Wall thickness from: 130 350 – 8 000
Mushroom shaped forged pieces Diameter: 600 – 1 100; Rod diameter: 170 – 700; Height up to: 600  up to 3 500
Nomenclature of Steel Grades 
Steel type  Steel grades as per RF standards  Steel grades as per foreign standards 
Construction carbon steel  10-70, ОС, 22К-Ш and others СК45, СК60, St52.3, 080М40, 070M20, AISI 1018, AISI 1045 and others
Construction low-alloyed  steel  09Г2С, 10ХСНД, 15ГС, 65Г and others S355J2, 42CrMo4, 25CrMo4, 34CrNiMo6, 36CrNiMo4, 51CrV4, 16MnCr5, 18CrNiMo5, 18СrMo4, 39NiCrMo3, 56NiCrMoV7, AISI 4140, AISI4145, AISI4340, 1.2379, 1.2343, 1.2344 and others
Construction alloyed  steel 40Х, 20Г, 20Х2Н4А, 30ХГСА, 30ХМА, 35ХМ, 38ХМ, 40ХМФА, 40ХГМА, 38ХГН, 12Х1МФ, 15Х1М1Ф, 24ХМ1Ф, 25Х1МФ, 25Х2М1Ф, 40ХН, 40ХН2МА, 38Х2Н2МА, 38ХН3МА, 38ХН3МФА, 34ХН1М, 34ХН3МА, 38ХС, 12ХН3А, 12Х2Н4А, 15Х2НМФ-Ш, ШХ15, АБ2-ПК, 14Х2ГМР, 55Х, 12Х2НВФА (ЭИ712) and others
Tool steel  9Х1, 5ХНВС, 6ХВ2С, 4Х5МФ1С-Ш, 5ХНМ, У8A and others
Stainless steel 08-12Х18Н10Т, 20Х13, 40Х13, 14Х17Н2, 09Х17Н and others
Heat resistant and heat-proof steel  ЭП 609-Ш, ЭИ 961-Ш, ЭП 517-Ш and others

There are more than 200 steel grades.

Catalog Metallurgical products download 

Contacts


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