Forgings

- There are more than 200 steel grades including tool steel, stainless steel, heat resistant steel.
- There is a variety of configurations of forged pieces.
- The diameter of shafts is up to 800 mm, the diameter of rings is up to 2 000 mm, the length is up to 10 000 mm.
- The weight of forged pieces is up to12 500 kg.
- The unique properties are obtained by use of electroslag remelting.
- We accept orders even for 1 forged piece.
Equipment name | Power, ton-force | Maximum weight of forged pieces, kg |
---|---|---|
Hydraulic presses | 3 000 | 12 500 |
2 000 | 6 000 | |
1 500 | 4 000 | |
Air-and-steam forging hammers | 3 ton Drop section | 75 |
5 ton Drop section | 2 000 | |
Radial forging machine | Power per one striker is 1 000 ton-force | 4 000 |
Straightening press | 1 000 | |
1 600 |
Production facilities of the company allow to manufacture forged pieces with an accuracy of ± 1 mm and minimum allowances. The company has got a fleet of equipment for all types of machining and heat treatment including equipment for workpieces with large length and big diameters. There is a possibility to manufacture customized products against the individual orders and specific requirements.
Every year “Motovilikha” starts mass production of 2 or 3 new products and simultaneously the new steel grades are involved into production.
CONSUMERS
- Manufacturers og oil-and-gas and petrochemical equipment.
- Military industry.
- Manufacturers of mining machinery.
- Manufacturers of railway equipment.
- Ship builders.
- Mechanical engineering companies.
- Steel service centers.
- Producers of power equipment.
- Aviation industry.
- Pipe mills.
Blackwork | Types of forged pieces | Dimensions, mm | Weight, kg | Machined forged pieces |
---|---|---|---|---|
![]() | Smooth shafts of circular and square section | Diameter (square side): 170 – 800;Length: 1 500 – 10 000 | 300 - 12 500
| ![]() |
![]() | Variable section shafts | Diameter: 220 – 700; Length up to: 5 000 | 400 – 8 300 | ![]() |
![]() | Discs and pierced discs | Diameter: 500 – 2 000; Inner diameter: 150 – 350 | 350 – 8 000 | ![]() |
![]() | Cubes | Side: 400 – 1 000 | up to 8 000 | ![]() |
![]() | Pierced cylinders | Diameter: 350 – 850; Wall thickness from: 100 | up to 4 000 | ![]() |
![]() | Plates | Thickness: 130 – 250; Length: 1 000 – 4 500
| up to 12 500 | ![]() |
![]() | Rolled rings | Outer diameter up to: 2 000; Height: 170 – 800; Wall thickness from: 130 | 350 – 8 000 | ![]() |
![]() | Mushroom shaped forged pieces | Diameter: 600 – 1 100; Rod diameter: 170 – 700; Height up to: 600 | up to 3 500 | ![]() |
Steel type | Steel grades as per RF standards | Steel grades as per foreign standards |
---|---|---|
Construction carbon steel | 10-70, ОС, 22К-Ш and others | СК45, СК60, St52.3, 080М40, 070M20, AISI 1018, AISI 1045 and others |
Construction low-alloyed steel | 09Г2С, 10ХСНД, 15ГС, 65Г and others | S355J2, 42CrMo4, 25CrMo4, 34CrNiMo6, 36CrNiMo4, 51CrV4, 16MnCr5, 18CrNiMo5, 18СrMo4, 39NiCrMo3, 56NiCrMoV7, AISI 4140, AISI4145, AISI4340, 1.2379, 1.2343, 1.2344 and others |
Construction alloyed steel | 40Х, 20Г, 20Х2Н4А, 30ХГСА, 30ХМА, 35ХМ, 38ХМ, 40ХМФА, 40ХГМА, 38ХГН, 12Х1МФ, 15Х1М1Ф, 24ХМ1Ф, 25Х1МФ, 25Х2М1Ф, 40ХН, 40ХН2МА, 38Х2Н2МА, 38ХН3МА, 38ХН3МФА, 34ХН1М, 34ХН3МА, 38ХС, 12ХН3А, 12Х2Н4А, 15Х2НМФ-Ш, ШХ15, АБ2-ПК, 14Х2ГМР, 55Х, 12Х2НВФА (ЭИ712) and others | |
Tool steel | 9Х1, 5ХНВС, 6ХВ2С, 4Х5МФ1С-Ш, 5ХНМ, У8A and others | |
Stainless steel | 08-12Х18Н10Т, 20Х13, 40Х13, 14Х17Н2, 09Х17Н and others | |
Heat resistant and heat-proof steel | ЭП 609-Ш, ЭИ 961-Ш, ЭП 517-Ш and others |
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